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Friction Welding Machine Shanghai Shengchun Machinery 30 years experience

Friction Welding Machine Shanghai Shengchun Machinery 30 years experience

Brand Name : Shanghai Shengchun
Model Number : MCH
Certification : CE
Place of Origin : Shanghai
MOQ : 1 set
Price : $20000 per set
Delivery Time : within 30 days
Packaging Details : in wooden case
Color : Customized,normally white
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. Main technical characteristics description of MCH-40SJ Al-Cu friction welding machine

MCH-40SJ (maximum forging force 400KN, servo monitor) type friction welding machine produce by Shanghai Shengchun Machinery Co.,Ltd. Based on our advantages, through digestion and absorption of international advanced technology, self-developed new products. The product inherits the traditional friction welder high strength, stability, and other advantages, based on the introduction of international advanced design concepts and the use of electric proportional servo-spindle drive system and hydraulic control system. By servo spindle drive system, the spindle speed can reach up to 3000 r/min, the use of high-speed welding, effective control of the thermal diffusion zone welding parts. Closed-loop control by controlling the electric proportional hydraulic system enables all cylinders working, welding parts of the stability of a reliable guarantee. While using the welding parameters storage function in the production process, we only need to call up the corresponding product specifications to automatically match the welding parameters, reducing the operator to adjust the parameters of the process. Thus avoiding inaccuracies due to manual adjustments arising, greatly reducing the waste generation rate, the model compared to the same general type friction welding machine power consumption can be reduced by more than 40%.

The main structure
The machine consists of head stock, slide, master cylinder, rotary fixture, moving the fixture, fixture composed of tanks, bed, hydraulic system, electric control system, operator panel and other components.
Bed, Head stock
Bed and head stock are made of welded steel material, tempered sandblasted.
Bed ribs arranged inside the body, so thick bed structure. Guide the use of heavy-duty roller linear guide deputy structure, so that the machine to obtain a high rigidity and long-term stability of precision. Reciprocating motion slide along the linear guide, induced by the magnetic displacement sensor detects the motion displacement of the closed-loop and set the amount of melted welding, weld length to ensure consistency.
Spindle power system uses servo motor drive system, it can be a variety of welding the welding speed depending on the diameter of the election.
Clamp
Rotating clamp for holding the U-shaped member, using collect chuck clamping.
Mobile clamp using self-centering hydraulic clamp for holding a long tube member.
Hydraulic System
Friction welding machine hydraulic system hydraulic system features include forward and back through the master cylinder control slide, the clamping fixture release. The system uses electronic proportional valve technology integrated installation. Pressure and flow using electric proportional valve closed-loop control parameters can be adjusted via the HMI, and save multiple sets of welding parameters. Ensure the reliability of the whole movement, easy maintenance.
Installation conditions
a, temperature
Operating temperature: room temperature 15 ℃ ~ 40 ℃
When storage Handling: -30 ℃ ~ 50 ℃
The maximum rate of change: 5 ℃ / hr or less
b, humidity
Continuous: 75% or less (no condensation) short-term: 95% or less (no condensation)
c, the installation site conditions
1. from external vibration.
2. The influence from corrosive gases.
3. Avoid direct sunlight machines.
4. Avoid direct contact with the outside air, gas and thermostat cold and hot air.
5. Avoid setting the machine near heating and other heat sources.
6. Reduce dust (to avoid casting, welding, sheet metal workshop, etc.).
7. Avoid leaking, flooding.
d, Power supply: 3-phase 5-wire, 380V ± 10%; 50Hz ± 1Hz

. Technical parameters of MCH-40SJ Al-Cu friction welding machine
ItemMain Parameter

Processing
range

Rotating fixed clamping diametermmCustomize clamps according customer’s drawing
Rotating clamping fixture lengthmm
Mobile fixed clamping diametermm
Mobile clamping fixture lengthmm
Max Welding area 1700mm2
SpindleDrive byServo motor
Adjustable Spindle speedr/min100~500
Main motor powerKW18.5
SlidingSpeedm/min0~3
Strokemm300
Hydraulic SystemMaximum forging forceKN

400

Main cylinder system pressureMp0~15
Main cylinder system flow rateL/min0~40
Main cylinder system powerkW

1~15

Clamping system pressureMp0~10
Clamping system flow rateL/min0~15

.Dedicated configuration checklist of MCH-40SJ Al-Cu friction welder
Standard configuration

1.PLC / Touch Screen4.Collet chuck rotation clamp
2.Servo controller5.Hydraulic self-centering clamp
3.Servo motor6.Heavy-duty roller linear guide



. Random accessory supply list of MCH-40SJ Al-Cu friction welding machine

A. Supply accessories

No.NameQtyNote
1Adjustable machine tool shimFull set
2Random clampFull set
3Common maintenance tools and specialized tools1 set




B. Documents

No.NameQtyNote
1Manual1
2Factory certificate of approval1
3Packing list1
4Electrical schematics/PLC/touch screen programming1
5Hydraulic schematics1











































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